内容简介
《数控机床装调与检测》是印度鲁班工坊系列教材之一,由鲁班工坊主要建设单位天津轻工职业技术学院数控设备应用与维护专业教师团队,以鲁班工坊设备为载体,参照国家技能鉴定标准编写而成的。
《数控机床装调与检测》主要内容包括:数控系统连接、数控机床电路设计与连接、PMC调试、FANUC CNC系统参数设定、数控车床的结构与精度检验、数控铣床的结构与精度检验等内容。本书印有二维码,配套有教学资源和视频。
《数控机床装调与检测》可作为鲁班工坊的教学与培训用书,亦可作为高等职业院校数控设备应用与维护专业和数控技术专业及相关专业教材。
适读人群:本书可作为鲁班工坊的教学与培训用书,也可作为高等职业院校数控设备应用与维护专业和数控技术相关专业教材。
《数控机床装调与检测》是印度鲁班工坊系列教材之一,由鲁班工坊主要建设单位天津轻工职业技术学院数控设备应用与维护专业教师团队,以鲁班工坊设备为载体,参照国家技能鉴定标准编写而成的。
《数控机床装调与检测》主要内容包括:数控系统连接、数控机床电路设计与连接、PMC调试、FANUC CNC系统参数设定、数控车床的结构与精度检验、数控铣床的结构与精度检验等内容。本书印有二维码,配套有教学资源和视频。
《数控机床装调与检测》可作为鲁班工坊的教学与培训用书,亦可作为高等职业院校数控设备应用与维护专业和数控技术专业及相关专业教材。
为扩大与沿线国家的职业教育合作,贯彻落实天津市启动实施的将优秀职业教育成果输出国门与世界分享计划的要求,职业教育作为与制造业联系最紧密的一种教育形式,正在发挥着举足轻重的作用。根据共建“鲁班工坊”的合作意向,首批印度来华培训教师在天津参加了“印度·鲁班工坊EPIP师资研修班”,并开展了为期一个月的师资培训。在印度建立的“鲁班工坊”为印度数控维修相关企业和当地的中国企业培养急需的技术技能人才,实现了优质资源共享。为了配合印度“鲁班工坊”的理论和实训教学,开展交流与合作,提高中国职业教育的国际影响力,创新职业院校国际合作模式,输出我国职业教育优秀资源,课题组编写了《数控机床装调与检测》教材。
数控机床的安装调试主要是数控系统的安装调试和机械结构的精度检测与调整,本书讲述了数控系统的连接、机床电路、PMC调试、系统参数设定和机床的精度检测等内容。
项目一为数控系统连接,包含认识FANUC 0i-D系统和FANUC I/O单元模块连接两部分。项目二为数控机床电路设计与连接,包含机床电源电路设计与连接和机床控制电路设计与连接两部分。项目三为PMC调试,包含认识PMC地址和PMC程序调试两部分。项目四为FANUC CNC系统参数设定,包含基本参数设定和伺服参数设定两部分。项目五为数控车床的结构与精度检验,包含数控车床的结构和ZTXC-15数控车床精度检验两部分。项目六为数控铣床的结构与精度检验,包含数控铣床的结构和数控铣床精度检验两部分。
全书共分六个项目,由韩志国、高红宇主编,戴裕崴主审。项目一、项目三和项目四由韩志国编写,项目二由王同庆编写,项目五和项目六由高红宇编写;P.Muthuraman和Sureshkumar Seenivasan两位印度老师结合印度的实际情况,对教材内容进行了合理调整。天津轻工职业技术学院教师王娟、叶菲、宫宇航参与了本书的翻译工作。
限于编者水平和编写时间匆忙,书中可能存在疏漏和不妥之处,恳请读者批评指正。
编者
2017年4月
In response to carry out the plan that share the outstanding achievements in vocational education with the world,vocational education plays an important role as one of the manufactoring-favoured types of education.Acoording to the cooperative intention of lauching“Luban Workshop”,the first Indian trainees came to Tianjin to participate the“India Luban Workshop EPIP teacher training classes”and a month-long teacher training.Indian“Luban Workshop”cultivates skilled personnel in urgent need for Indian CNC maintenance-related enterprises and local Chinese enterprises so that high-quality resource sharing can be achieved.In order to cooperate with Indian“Luban Workshop”in both theoretical and practical ways and to enhance the international influence of Chinese vocational education,CNC machine tool adjustment detection is written as the time requires,developing innovative cooperation models and sharing Chinese high quality vocational education resource.
With numerical calculation being the core technology,NC machine tools are cold processing equipment,executing program codes and coordinating all work with computers,which is a core technology applied in intelligent manufacture.Being mechanical processing equipment of high speed,high precision and high reliability,they are mainly applied in fields of IT,auto,light industry,medicine,aviation,etc.
Project one introduces NC system connection with the basic knowledge of the FANUC 0i-D system and FANUC I/O unit module connection.Project two explains the design and connection of CNC machine tools,including machine power supply circuit design and connection,machine control circuit design and connection.Project three is about PMC debugging,consisting of PMC address and PMC program debugging.Project four talks about FANUC CNC system parameter setting,including basic parameter setting and servo parameter setting.Project five presents the CNC lathe structure and accuracy test,including the structure of CNC lathe and ZTXC-15 CNC lathe accuracy test.Project six introduces CNC milling machine structure and accuracy test,including the structure of CNC milling machine and ZTXX30A CNC milling machine precision test.
The book is divided into six programs among which Program one,three and four are compiled by Han Zhiguo,Program five and six by Gao Hongyu and Program two by Wang Tongqing.P.Muthuraman and Sureshkumar Seenivasan made reasonable adjustment in contents in correspondence with Indian facts.Teachers of Tianjin Light Industry Vocational Technical College Wang Juan,Ye Fei and Gong Yuhang participated in the translation work of this book.
Limited by level and time,there may be many omissions and mistakes.Criticism and advice from readers are welcome.
Compiler
April,2017
作者简介
韩志国,天津轻工职业技术学院,教研室主任、副教授,国家骨干高职院校数控设备应用与维护专业建设核心成员,天津市高水平示范校建设数控设备应用与维护专业建设负责人,天津市精品课程负责人,天津市科委高新技术评审专家,天津市级教学团队成员。主编教材3部,其中国家“十一五”规划教材1部,国家“十二五”规划教材1部。从事数控设备应用与维护专业教学工作12年,参加国家自然科学基金项目1个,负责国家教改项目1个,天津市级教改项目1个。
项目一数控系统连接1
任务一认识FANUC 0i-D系统1
任务二FANUCI/O单元模块连接14
习题20
项目二数控机床电路设计与连接22
任务一机床电源电路设计与连接22
任务二机床控制电路设计与连接31
习题43
项目三PMC调试45
任务一认识PMC地址45
任务二PMC程序调试53
习题61
项目四FANUC CNC系统参数设定62
任务一基本参数设定62
任务二伺服参数设定76
习题88
项目五数控车床的结构与精度检验89
任务一认识数控车床的结构89
任务二ZTXC-15数控车床精度检验100
习题112
项目六数控铣床的结构与精度检验113
任务一认识数控铣床的结构113
任务二数控铣床精度检验126
习题145
参考文献146
Project One CNC System Connection1
Task 1 About FANUC 0i-D System1
Task 2 FANUC I/O Unit Module Connection16
Exercise23
Project Two Design and Connection of NC Machine Electric Circuit24
Task 1 Design and Connection of Powers Supply Circuit24
Task 2 Design and Connection of Control Circuit34
Exercise48
Project Three PMC Debugging49
Task 1 About PMC Address49
Task 2 Debugging for PMC System57
Exercise65
Project Four Parameter Setting of FANUC CNC System 67
Task 1 Fundamental Parameter Setting67
Task 2 Servo Parameter Setting80
Exercise94
Project Five Structure and Precision Test of NC Lathe95
Task 1 About Structure of NC Lathe95
Task 2 Precision Test of ZTXC-15 NC Lathe 109
Exercise121
Project Six Structure and Precision Test of NC Milling Machines122
Task 1 About Structure of NC Milling Machines122
Task 2 Precision Test of NC Milling Machine137
Exercise159
Bibliography161